Ceramics Kiln & Plant Automation Systems
Precision multi-zone temperature curve control, SCR thyristor firing, ball mill heavy drive synchronization, and SCADA monitoring.
Engineering Overview & Capabilities
Ceramic tile and sanitaryware manufacturing demands absolute temperature stability across lengths exceeding 100 meters. A drift of just 5°C causes uneven shrinkage, glaze cracking, and high batch rejection. IASBD designs and deploys high-accuracy multizone PID temperature control systems, thyristor SCR power regulators, and ball mill high-torque inverter systems that deliver consistent firing quality and reduce fuel consumption.
Specialized Machinery Applications
Proven control architectures designed for high duty cycles and demanding plant conditions.
Roller Kiln Multizone Temperature Curve Regulation
Zone-by-zone PID firing control using platinum-rhodium thermocouples, modulating gas-air proportioning actuators, and digital loop controllers.
Ball Mill High-Inertia Heavy Drive Automation
Starting high-inertia ceramic slip grinding mills smoothly with heavy-duty flux vector VFDs, eliminating mechanical gearbox shock and electrical peak demand penalties.
Hydraulic Tile Press Proportional Pressure Control
High-speed closed-loop hydraulic valve control for automated tile compaction, ensuring uniform density and zero pressing defects.
Glaze Line Servo Synchronization & Spray Automation
Optical tile detection coupled with multi-axis servo drives to trigger glaze nozzles precisely without overspray or tile collision.
Ceramics Kiln Multizone Temperature Control Retrofit (Mirzapur)
Discover how our engineering team eliminated line downtime, achieved precision synchronization, and secured significant energy savings on site.
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Require Factory Engineering Consultation?
Our automation engineers visit plants throughout Savar, Gazipur, Narayanganj, and Chattogram for on-site diagnosis.