Industrial Engineering Case Studies
Real-world machine upgrades, PLC conversions, and servo retrofits delivered across Bangladesh manufacturing plants.
Textile & DyeingMajor Textile Mill, Gazipur
Textile Stenter Machine Full Automation Upgrade
Replaced obsolete German analog PLC with modern Siemens S7-1500 system and integrated 8 Sinamics VFD inverters, achieving 28% electrical energy savings.
Zero downtime in 18 months
Touchscreen recipe storage
28% Power saving
CeramicsExport Ceramic Manufacturer, Mirzapur
Ceramics Kiln Multizone Temperature Control Retrofit
Installed high-precision Omron temperature controllers and SCR power packs with SCADA telemetry for real-time firing temperature curve regulation.
Defect reduction by 14%
Automated burner safety lock
Full data logging
Steel & MetallurgySteel Re-Rolling Plant, Narayanganj
High-Speed Flying Shear CNC Controller Retrofit
Retrofit obsolete motion controller with high-speed Mitsubishi servo amplifier system, cutting steel bars at 18 m/s with ±1mm cutting accuracy.
±1mm Cutting precision
Over 200 cuts/min capacity
Automated length tuning